Ford Fuel System :: 1980 - After EGR Installation Engine Cuts Out And Die While Idling?


Oct 21, 2010

I have an 1980 Ford F-150 with an inline 300. I just installed a new egr valve on. Here is the problem:

After the engine warms up with everything connected, the engine starts to cut out and die while idling. This is due to the VCV opening up and allowing vacuum to the EGR. My question is why is this happening? The EGR is not suppose to open up during idle.

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Ford Fuel System :: 1988 F150 - Cuts Out Under Load?

My 88 F150 (300 six, 5 speed, dual tanks, 176,000 miles). The truck has the low pressure fuel pumps in the tanks and the high pressure pump on the frame rail setup. Truck starts fine, but cuts out severely under acceleration for the first 30 seconds of driving. After that I only notice the problem when applying a lot of throttle (does not cut out under gradual acceleration) or climbing steeper hills. If I kill it for a few minutes and then take off again the problem is back for the first 30 seconds or so. I have replaced all the tune-up type stuff (all filters, plugs & wires, dist. cap & rotor, ignition coil, o2 sensor, cleaned throttle body, replaced IAC valve, numerous sensors). Timing is dead on at 10 deg. BTDC with SPOUT unplugged. My FPR was bad so I also replaced that. Condition exists regardless of which fuel tank I am using (no problems with tank selector).

Getting no KOEO codes, but getting KOER code 41 and plugs do seem to show a lean condition possibly. I'm still averaging around 16 MPG since this became a real problem about 3 months ago.

I removed the bowl from the reservoir between the tanks and the high pressure pump on the frame. No filter in there, but it was clean with no gunk or sediment found. I removed the line from the inlet side of the high pressure pump and found that while cranking the engine I have fuel flowing freely (same amount of flow regardless of which tank I've switched to). The flow was steady, but not extremely strong. If I understand right the in-tank pumps are not designed to provide much pressure? Below is what I found at the schrader valve:

key on, engine off - high pressure pumps runs for about 1 second, brings gauge up to 48 psi

idle, FPR connected - 40 psi

idle FPR disconnected - 52 psi

revving throttle with FPR connected - 46 psi maximum

Connector, where fuel pump relay plugs in, seems to be clean and not corroded at all.

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Ford Fuel System :: 1994 F150 - Gas Tank Leaks - Removal And Installation

I just got a 1994 F150 with the 5.8L motor its a 4X4 with Auto trans. I have the dual tanks set up, midship and aft-axle and both tanks leak, more aft-axle then front. I was wondering how difficult is it to remove and install these tanks and what are some tricks to solve the problems I'll run into?

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Ford Fuel System :: Idling Being Way Too High?

I've been having pretty serious issue with my truck lately, and it involves the idle being way to high. The strange thing is, it only idles high after I give it gas. But, the idle (after I lift off the petal completely) is almost as high as the engine speed while I was giving it gas. The carb is a motorcraft 2100 (I just re-built it) with climatic choke.

I've adjusted the choke to no end, and it seemed to have an effect on it at first, but now the problem has just gotten worse. I'm thinking its something in the throttle linkage. Also, when I put my foot under the gas petal and lift up, the idle instantly slows back down. I'm thinking I'm missing a return spring somewhere in the linkage, so heres some photos I took:

I can't drive it like this, and the problem is getting frustrating. It ran fine before I re-built the carb too, except, that it leaked gs all over the place.

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Ford Fuel System :: 1987 F150 Will Not Rev Over 2000 Rpm Even When Idling

I have an 87 f150 inline 6 efi. The truck will not rev over 2000 rpm even when idling. It has a new fuel filter. What this could be?

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Ford Fuel System :: 1986 F150 Idling Rough / Leaking Injectors?

I have an 86 F150 that is idling rough. It used to cut out on me until I replaced the fuel pressure regulator. I have read in other posts that the problem for my rough idle could be leaking injectors. When I replaced the regulator I found a bad injector. My question is that if I check my fuel pressure, with the new regulator, would the only way I would lose pressure be that my injectors are leaking?

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Ford Fuel System :: 1978 - Sputtering And Smoking - Getting Too Much Fuel In Engine?

I have a holley 390 cfm carb on a 78 F250, 300 I6 with headers and an offy dp intake. Somewhere i am getting way too much fuel to the engine and it is sputtering and smoking bad. I have checked the float level, needle and seat, and power valve. All seemed ok but i replaced the power valve and needle and seat on the primary side just to be sure. Even with the float level adjusted way low and the idle mixture screws turned way in the truck would still sputter and spew out black smoke at idle and all throttle positions. I can't figure out where the gas is coming from. I checked to make sure the butterflies were closed and they were. I looked down the throat of the carb when it was running and didn't see any gas rushing in. When i take the carb off the bottom is soaked and the gasket and spacer is all soaked and theres gas sitting in the bottom of my intake. Where is this gas coming from?

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Ford Fuel System :: Fuel Filter Is Clogged When Turn Over The Engine

Is it fair to assume that my filter is clogged when I turn over the engine and fuel does NOT come out of the filter with the uphill line disconnected. I was able to disconnect the rear line from filter and fuel DID pump out of line when I cranked it over. Been dealing with a crank no start, I'm in the process of trying to test my CPS properly but not sure if I'm testing it right.

2000 f 150 4.2 v6 232,000 miles....

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Ford Fuel System :: No Fuel From Tank To Engine In Normal Operation

I am unable to get fuel delivery from tanks to engine in normal operation. I can however get pumps working with jumper wire to them. It will start with ether but not stay running on it's own. Could this be a relay or something in tfi thing ?

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Ford Fuel System :: Leak / Dripping On Top Of Engine At The Fuel Filter

I'm dripping fuel on top of the engine at the fuel filter . Where the line ties into the filter canister, there is a small plate that's attached with small Allen screws its dripping between this plate and the canister .... I assume there is a gasket/oring that is causing it ...... What is the part number or correct description so I can go to ford dealer and get one. It's a 2007 Ford 4x4 6.0 diesel.

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Ford A/C :: Cooling System Won't Work When Idling - Surges - Thermostat Open After Engine Rave?

My 5.8L XL Windsor van is overheating when idling or in traffic but cooling just fine when moving on highways.

The 5 blade-fan comes on as soon as I turn the engine on and the radiator appears to be working just fine, cooling fluid moving and no leaks.

I am a landscaper in NYC and often haul heavy loads through slow moving traffic in the city and would love to drive relaxed and not with my eyes fixed on the temperature gauge awaiting impending disaster.

What is the best course of action?

a) change the clutch and see how it goes...

b) change the clutch, the fan and the water pump

c) install an electric fan

d) drive the van into the east river

Another issue, which has me and my friends puzzled, is that I changed the termostat a while back in an attempt to locate the problem; I replaced the old 195 degrees with a 180. Since the change 8 times out of 10 when I start the van as it is warming up I have to rave the engine for the termostat to open otherwise it does not and I end up with overheating bang. Once it is open no problem beside the overheating while idling.

And one final issue after driving for a while the motor surges when idling at a stop light or in heavy traffic. I have been thinking a bad air sensor but my mechanic or I have not been able to fix this issue for years.

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Ford Fuel System :: Location Of Check Valve That Maintains Fuel Pressure On The System?

I have a '99 E-350 6.8L. Where is the check valve that maintains fuel pressure on the system?

I have been experiencing a starting issue when the engine is hot. Cold starts are usually fine. I've replaced the in-tank fuel pump (pump only, not the assembly) to no avail. I was out of town and didn't have access to a fuel pressure gauge when the problem started so I couldn't say what I had prior to replacing the pump. But now, with a new pump, when I check pressure, I get about 40 psi when I first cycle the key on, but it drops right back to zero as soon as the pump shuts off. If I cycle the key on a few times, sometimes I can get it to hold pressure at about 32 psi, and it starts fine. When I shut if off, it goes back to zero psi, sometimes gradually, like a bleed down, and sometimes immediately.

My conclusion from this was that the check valve was bad. I was told it was part of the in tank fuel pump assembly. Since I didn't replace the entire assembly, this made sense. So I just dropped the tank back down, but I don't see anything as part of the pump assembly that serves as a check valve. There is a rubber nipple on the end of the return line, but I don't see how that can hold any significant pressure.

So, before I go out and spend another couple hundred bucks on the complete fuel pump assembly, which apparently can't be purchased without the actual pump, I thought I'd ask. Where is the check valve that holds the pressure in the fuel system?

BTW, I also have replaced the fuel rail pressure regulator, but it made no difference (I went there first since that was much easier than dropping the fuel tank a second time).

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Cavalier - Chevrolet :: 2001 - A/C Cuts Off While Idling

My daughter says that the AC on her 2001 Chevy Cavalier cuts off when she is idling.

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Passat (B5) :: 2004 - Fuel Nozzle No Longer Cuts Off Automatically After Changing Fuel Pump

I worked with my buddy troubleshoot and remove a faulty fuel pump. He received it a week or so later and did the install himself. After this, he states that while pumping gas at the gas station the nozzle no longer cuts off automatically when full causing overflow. He says this has happened at different stations and different pumps. I told him to go double check connections and that everything was sealed. I am wondering what could be causing it..

2004 Passat v6 wagon auto

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Ford Fuel System :: Swapping Boat Engine?

We have an early model 460 with carburetor (circa 1976) in a boat. We need to exchange motors and have a line on a 1994 460 engine, fuel injected. Will the carburetor manifold we have fit in place of the fuel injected manifold and just run a carbureted manifold? Since this is for a boat there is no computer, no port for the exhaust sensor, and no sensor for the speed control. Its a plain and simple carburated motor.

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Ford Fuel System :: Engine Runs For 10 Seconds Then Dies

I have an 84 Bronco II with a fuel injected 302 in it. I was out wheeling with it the other day, and it was doing great until about 3:00. I got out to see that my brothers radiator had sprung a leak. When I got back in my Bronco and put it in gear, it just stalled. I started it back up and it ran for about 10 seconds then shut off. It kept doing that over and over again. Finally, I got tired of it and had someone get my truck and tow me out of there. Why would it run for about 10-15 seconds only and then shut off like it was getting no fuel (yes, it does have fuel in it)? I have a feeling it might be fuel pressure regulator valve because it was acting up a while ago..

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Ford Fuel System :: 1997 - Missing When Engine Warms Up

I got a new ipr an looking in the oil pump end there's a small spring with a screw n the middle. Is this a pressure adjustment for the valve or what any body no. I have a 97 power stroke that when i start it cold idles fine as engine warms it starts to miss . I have changed everything i mean everything but ipr and map sensor.

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Ford Fuel System :: Hard To Start When Engine Is Warm

I have a recently rebuilt 400 with a mild cam and Tmeyers flat top pistons. The carb is a 600cfm edlebrock that was bought new and installed a few months ago.

The issue I'm having is if I'm driving around and shut it off to run in the store its hard to start when I come back. I end up having to floor the gas to get it to start. When it's cold I tap the gas and turn the key and she lights right off. Could this be an issue with vapor lock? Why does it go away if I floor the gas?

Only other thing going on is when accelerating the engine runs noticeably smoother above 2700rpm. It's a little boggy below that. Probably two different problems but I figured I would throw it out there.

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Ford Exhaust System :: 2006 - Exhaust System Installation?

Want to install exhaust system on my 06 F350.Tell me,what is the best brand for my truck,I know, very good intake system is from K&N,what about exhaust?

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Ford Ranger / B-Series :: 1998 V6 - OEM Alarm System Installation

I have a pretty stock 98 Ranger XLT (Single cab long bed) MFG 11-1998. 3.0 v6, automatic, 2wd. Manual crank windows, Manual mirrors and I presume manual locks as well (All tho aesthetically they look just like powered locks, pins sit flush with panel when locked) It has the PATs system (uses a transponder key and has the theft light). When I got the truck I got one key nothing more.

I would LIKE to have an OEM alarm system in this truck. Blinking lights, remote, that sort of thing.

My questions, would this truck have come with the alarm computer (I think its called the RAP module). If so where would it be located? If I don't have one, can I buy one, plug it in, program remotes and use it? If so how do i program the new remotes without power door locks ..

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Ford Audio/Video System :: Remote Start Installation?

What are the installation instructions for remote start p/n bb5z-19g364-c going into 2011 edge

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