Ford Super Duty (1999-2016) :: 2005 F350 - Hard To Turn On After Head Gaskets Replaced


Jan 18, 2017

I have a 2005 F350 6.0 PowerStroke, and I just did the head bolts upgrade to the ARP studs, new EGR cooler and a new stock turbo. Looks like everything came out good, no left over parts or unplugged connectors, all new fluids and fuel filters and oil filter. Did the priming of fuel and oil, the turbo. When it was ready to turn it on, I turned the motor by jumping the starter to build some oil pressure.

Now I turn the key to turn on the truck, it turns with no issues, it sound good, but it will not turn on.
Checked my batteries, they are fully charged, checked fluids, ok, checked oil pressure as I'm cranking it, it looks good.
It still does not turn on.
So, I jumped it with my friends Excursion, after a couple of tries, it TURNED ON.
Let it run for about 3 minutes then turned it off. It sound good just like it did before the upgrade, with an exhaust leak from the turbo.
Went to turn it on again, it turns but it will not start, jumped it again and it RUNS.
Now I let it run for about 30 minutes figured out where the exhaust leak was coming from.
Shut it off, Re seated exhaust pipe with leak, WENT TO TURN IT ON AND IT WILL TURN BUT WILL NOT RUN.

So what checks I can perform to start eliminating possible issues.....

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Ford Super Duty (1999-2016) :: 2005 F350 - Head Gasket Is Blown

2005 FORD F350 Lariat 6.0, 61,000 miles, and in prestine condition. Just got the news the head gasket is blown! HOW DID THIS HAPPEN?!!! My mechanic says to scrap the whole engine because the 6.0 is the worst engine around. This truck should last for years!!!!!

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Ford Super Duty (1999-2016) :: 2005 F250 Won't Turn Over After STC Fitting Replaced

2005 6.0 F250 SD Powerstroke... Truck died on the road and wouldn't start

The symptoms were... I changed the Radiator and had the cooling system flushed... couple of weeks later it stopped while driving... did some research and talked to a few people and the STC valve seemed to be the issue... So new STC, new intake gaskets, cleaned and new EGR gaskets and I just put in a new Turbo (Ford installed it)... had a stripped bolt under the EGR cooler arm and had to remove the Turbo to get to it.... 14 days later......

Changed STC fitting and gaskets in the high pressure oil pump, IPR screen, exhaust manifold gaskets and Cleaned the EGR and changed gaskets and no start. Tried starter fluid and it turned but wouldn't stay on and the batteries died. Would you all say I'm on the right path?

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Ford Super Duty (1999-2016) :: 2005 F350 - Truck Seemed Slow To Turn Over / Battery Dead

I bought a 2005 F350 in January of 2012. At the time of purchase, I noticed that the truck seemed slow to turn over. I talked the dealer into installing 2 new 750 CCA Ford batteries at the time of sale.

I have put less than 7,000 miles on the truck since the day I bought it. In August of 2012, I went to start the truck and the batteries were completely dead. I charged them, started the truck, and the next day the truck was dead again.

I took the batteries out, and took them to the dealer. They replaced both of them under warranty. They said that after they charged them, each tested at less than 85 CCA.

In July of 2013, the same thing happened. I used the truck one day, and then the next day the batteries were completely dead. I had them tested at the dealer, and the passenger side battery failed the test. The driver's side passed. They replaced the passenger side under warranty, again. This time, they also cleaned all battery / ground connections and tested the charging system. Everything passed.

Last week, I went to start the truck. Same thing again. Took the truck to the dealer, and both batteries, after charging, failed the test. They replaced both batteries under warranty.This time, on each battery, the dealer had written with yellow paint pen on the batteries AND on the radiator shroud "BATTERY NOT UNDER WARRANTY."

I asked the dealer about this, and they said that since they have replaced 5 batteries in the truck, and since it has 152,000 miles on it, the warranty is no longer valid. I argued that since they have checked the truck thoroughly, and found no issues with the charging system, they can't void the warranty like that.

So, what is the reason why the batteries would fail like that, and that frequently?

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Ford Super Duty (1999-2016) :: 2005 F350 - No Brake Lights / Turn Signals Or Hazards?

2005 F350 Super Duty. I have no brake lights turn signals or hazards. dealer suggested the multiswitch but changed it and still not working?

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Ford Super Duty (1999-2016) :: F350 - Rear Head Rest Removal?

I have a 2016 F350 super cab and I can't figure out how to remove the rear head rest. Short of taking out my sawsall and cutting them off. How to get them off...

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Ford Super Duty (1999-2016) :: 2004 F350 - Overheating - Oil Leak In Rear Head Gasket?

my truck at 210k miles got a new radiator (seeping at seams), thermostat, water pump (bearings shot, leaking), intake manifold (The crossover was leaking). It now has 227k miles. Oil leak in rear at head gasket by starter (bad head gasket?) It overheated the other day( blowing coolant out the expansion tank needle in the red) Replaced thermostat. Drove around for two full hours, seemed fine, Drove to work today it overheated ( same thing, blowing coolant needle pegged) didn't make it to work. There are no external leaks and its not putting steam or white smoke out the exhaust. I read somewhere that a blown head gasket could make the truck overheat, is that possible? What all could cause this problem?

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Ford Super Duty (1999-2016) :: 2005 - Camshafts And Head Cylinders Grinding Down

My cylinder heads as well as the camshafts on my 2005 F550 are grinding down, now I need to replace them again, I bought the truck and had the same issue. I am just curious if the oil cooler is the one at fault since i just replace before I knew of the issue.

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Ford Super Duty (1999-2016) :: 2011 F350 6.2L - Got Codes P0420 And P0430 Even Replaced Catalytic Converters?

I bought this truck (2011 F-350 6.2l) used a month ago with 125000 miles on it. Of course the MIL light came on as soon as the ink dried. The codes read PO420 & PO430 and my local Ford Service said replace the cats. I said what is the cause of the failure, ford said here is a list of possible causes but it's not reading other codes so they don't know what caused the failure.

Well, I went ahead and replaced both catalytic converters, all four O2 sensors, and I replaced all sixteen spark plugs. Guess what, the MIL light is back on not 24 hours later reading PO420, PO430, and now PO620 and PO645. So I just went back to Ford today and all they did was cleared the codes and told me to call if the light comes back on. They said my PCM is up to date but why it's now reading GENCOM code or AC Clutch code.

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Ford Super Duty (1999-2016) :: 2005 F250 - CEL Code P1299 For Cylinder Head Temperature Sensor

(The truck is a 05 f250 with a 5.4l). The problem first started out with the engine temperature gauge spiking and then resetting itself when the truck is turned off and then turned back on. If I drove the truck for any distance it would go into limp mode and the CEL would come on. The code was p1299, which is the cylinder head temperature sensor, and I replaced the sensor but no luck. Then the shop and I went through all accessories hooked up and couldn't find a short until I remembered that my prodigy break controller would occasionally read "ol" or "sh" which both readings are from shorts. I tow a enclosed trailer about 85% of the time and the past week I have been towing it with a different 250 and the same break controller without a problem so I have eliminated the trailer. But the shop just said the problem was the controller and unhooked it.

Now the next day it threw the same code with the controller unhooked and the trailer hooked up. after thinking it seemed that it was happening when i accelerated so I took apart the 7 pin and sure enough there was a little water in it, but after driving it around for a little and no code being thrown I hooked my break controller up and it still was showing ol or sh so i believe there is still a short. Also I noticed that my voltage is reading right at 13v instead of the 13.8-14v it was reading before this issue arose. I think I have narrowed it down to the 7 pin harness and/or electrical in the break components, but do not know what would loop back to the temperature sensor.

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Ford Super Duty (1999-2016) :: 2000 F350 - Turn Signals Do Not Work - Green Arrow Indicator Won't Even Turn On

I just got a 2000 F350 cc drw 7.3l.

I did search but have had no luck. My turn signals do not work, unless my foot is on the brake pedal my green arrow indicator wont even turn on. When they do my bulbs work but don't cycle so I know all the bulbs are good as I had my wife check all four corners when I got them to come on for a split second. I have tried replacing the MFS and the turn signal relay under the radio in the dash.... When I do turn on my blinkers I can hear the relay click once but that is it, no more.

I tried checking the wiring in the column and tilting the column to its extremes while trying to engage the turn signals. Also, if I unplug the brake light switch then I do not get an arrow on the IC to light up so I am guessing the power flows through that switch. I don't have a chilton manual yet and the owners manual was not in the truck. I did check fuse 23 ?

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Ford Super Duty (1999-2016) :: 2003 F350 - Smokes When Accelerate Hard

I have a 2003 F350 6.0 King Ranch. My first diesel truck. Bought it in March 2016. One owner with 102000 miles on it. Has a Bullet Proof oil cooler and 4 inch exhaust. Truck ran great until a week ago. Now, under any hard acceleration it blows out blue/gray smoke and does not seem to have as much power. Coolant level is constant and I cannot find any traces of water and oil mixing.

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Ford Super Duty (1999-2016) :: F350 7.3 Diesel / Hard Cold Start

i have a f350 superduty with a 7.3 turbo diesel and I pretty much hafta keep it plugged in to get it to start, i have installed all new glow plugs and both relays have been changed and the problem is still there, only other option i have not tried yet was changing the pcm controller but unsure if that is the problem ..

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Ford Super Duty (1999-2016) :: 2011 F350 - Transmission Shifting Hard From 3 To 4 Going Up And 2 To 1 Going Down

I have a 2011 F-350 6.2L that has extremely hard shifts from 3 to 4 going up and 2 to 1 going down. Sometimes on downshifts it feels like something has ran into the back of the truck. I had the computer updated when the truck had approximately 40,000 miles on it and he assisted a little bit. The truck now has 140,000 miles and it is back to shifting horribly. I put it in the shop at the dealer on 30 December 2013. The dealer says that the problem is that the shift solenoids need to be replaced but that they are not available. The truck is still sitting at the dealer and I am being told that the parts should be available mid February.

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Ford Super Duty (1999-2016) :: 2000 F350 7.3 2wd Dually - A/C On Hard Acceleration Only

I have a 2000 F350 7.3 2wd Dually - that only only produces cold air conditioing on hard acceleration only stays on for a few minutes then falls away.

The temperature is cold when its going. I've checked the levels and its gased OK. There is no voltage to the clutch on the compressor when it is not working. So I take it, that it isn't the clutch shim/spacing.

If I accelerate hard it comes back immediately. Whether I am going slow at 1500rpm or doing 70mph at 2500rpm - Uphill or downhill. Its seems to need a substantial amount of Turbo boost for just a few seconds to turn on.

I actually bled the system a little and its made it worse. Stays on for a shorter time and isn't as cold. However the low pressure side is still on the high side at 50psi when running.

Its done this for approx 2 years and its getting worse.. And now its really hot outside.

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Ford Super Duty (1999-2016) :: 2001 F350 V10 - Hard To Find Gear

Got an '01 f350 v10, auto. When using steering column shifter tends to be hard to find reverse and drive. Is it something in steering column selector or is it in tranny? The truck has 40,000 miles on it. Have a parts truck also so just trying to figure out where to start first.

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Ford Super Duty (1999-2016) :: 2015 F350 Diesel - Hard 6 To 5 Downshift

2015 F-350 diesel purchased Sept 2104. When towing my 16,000 lb 5th wheel the 6 to 5 downshift seems to have gotten much harsher in the last few months. About 10,000 miles on the truck, much of it towing. Is this an indication of a developing problem?

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Ford Super Duty (1999-2016) :: 2006 F350 Shuts Down While Driving After Hard Acceleration

I have an 06' f350 6Ltr. Over 300 k. Good shape, i have owned it for about a year. My first diesel. Last week it wouldnt start, had a 1/4 tank. Read about problems with other trucks with a broken pick up on fuel pump. So i filled the tank and it started. Next morning used command start and it ran for 1 minute then shutdown. took about 5 minutes of manually turning it over and it fires up ran all day. Does this almost everyday since and now shuts down while driving after hard acceleration and surges under acceleration when on incline or underload. Changed fuel relay, fuel filters. Researched and asked around but getting mixed opinions. I am mechanically inclined but this is a little beyond my scope of trouble shooting and id rather not start throwing parts at it.

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Ford Super Duty (1999-2016) :: 2011 F350 - Shifts Hard When Cold / Cool

I recently purchased a 2011 F-350 w/6.7 diesel. When I first start it & let it run say 30 seconds and take off it shifts fine from 1 to 2 but when it goes from 2-3 it hangs there a second and then finally shifts into 3rd hard. 3rd to 4th is ok but 4-5 again is a hard shift and from 5 to 6 is OK. It will do this for a while like through the neighborhood and down the road 10 miles then it is fine. Shifts beautifully when warmed up.

My local Ford dealer has a guy that is supposed to be very knowledgeable with Super Duty trucks. I have had it to him twice and he says this is normal. All shift hard until the transmission is up to operating temperature. Says the engine is very powerful and until everything is up to temperature this will happen. If so then it would be normal to let it sit and run for a while before you take off in the morning. I am getting ready to hook the truck up to my 33' camper and go on our first camping season with the trailer/truck combination and if I need to leave it sit and warm up I will.

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Ford Super Duty (1999-2016) :: 2002 F350 7.3 - Cranks Good But Hard Start?

Dealing with a 02 f350 7.3 powerstroke . The engine cranks fine . It fires but won't start smoke coming from exhaust while cranking and firing so seems to have good fuel . When it does start it misses for a few minutes and blue/white smoke . When the miss ends so does the smoke and starts fine after that and runs great until it sits for 12 or more hrs . Then back to same start issues . Fresh oil ,new glow plugs, new cover gaskets , glow plugs test at 1.3 ohm across all 8 of them , no voltage drop through glow plug relay , good voltage to each glow plug when tested right at glow plug terminal on each feed right at glow plug , fuel filter housing stays full doesn't seem to bleed back , high pressure oil pump pressure test was high enough to trash a 1000 lbs gauge in 2 to 3 revalutions of engine when cranking . Tested at presure sensor port .

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Ford Super Duty (1999-2016) :: 2005 F350 - 4X4 Not Disengaging

I have and 05 F350 4X4. I put it into 4 wheel drive high yesterday to make sure every thing was working correctly and it was so I went to 4 wheel low and that worked fine. Problem is it won't come out of 4 wheel low. I didn't try to go back to 2 wheel when I was in 4 high. What to look for? The truck has the electric switch to engage 4 wheel.

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