Ford Super Duty (1999-2016) :: AC Clutch Will Not Reengage When Cycle Off


Feb 25, 2007

I've got a 2000 F350 PSD XLT. When I turn on the AC it runs and cools fine. However, the first time the clutch cycles off or you select another position then back to an AC position the clutch will not reengage. The high and low pressure check good. How to trouble shoot this.

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Ford Super Duty (1999-2016) :: 2013 F250 - Power Mirror Life Cycle?

What the expected life cycle is for the fold in/out feature of the power mirrors? I garage my truck and need to fold mirrors when backing in and then unfold once out of the garage--looking at 2 in/out cycles per trip from the house. How long until the motor gasps and dies?

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Ford Super Duty (1999-2016) :: 2005 F350 - AC Will Not Cycle / Blower Only Blow On High

2005 F350 Lariat ..... I cant get my AC to work in my truck.

AC will not cycle on, Originally thought the system was low because I jumped the pressure switch and it cycled fine (But did not cool inside the vehicle). Checked the pressure and it was in the 40lb range on the low side. My blower will only blow on high but I assumed it was a defective fan speed control.. Possibly an issue with the climate control?

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Ford Super Duty (1999-2016) :: When Taking Off Truck Will Not Shift Into OD Unless Cycle The Button On Shifter

I am having a bit of an issue with my new to me 2002 F350 V10 Ford, I have noticed a few times in the when taking off (first time after being parked)the truck will not shift into over drive unless I cycle the button on the shifter, after that the OD seems to work fine for the rest of the trip. Second thing I noticed is the "OD" light on the end of the shifter will come on at times (indicating the OD is off) even when the truck is in over drive, wiggling the shifter makes the light go out and the truck will not change gears. Would a new gear shifter fix this as it is a bit sloppy?

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Ford Super Duty (1999-2016) :: 2002 F250 - Loud Blower Sound Cycle On And Off Constantly When Towing

What will make a loud blower sound cycle on and off constantly when towing if i turn the ac off it stops....

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Ford Super Duty (1999-2016) :: 2010 Truck Stuck In Regen Cycle - High Idle And Increased Exhaust Smell

[URL] ....

The problem with my truck is not that its regen'ing too often, the problem is that its STUCK in regen cycle. For the past 4-5 days my truck has been going into regen about 1-2 min after i start driving it, every single time i start her up. If i start my truck in the morning and let it warm up for a few min, i come out and my truck is idling higher then normal and has an increased exhaust smell, but when i aply the brake the idle goes back to normal. Then i start driving up the street and BAM "cleaning exhaust filter" message comes up and the and immediately the sound of the exhaust and induction changes and it sounds like sputtering/knocking.

Sometimes the the engine will flutter in decel or shutdown. HORRIBLE gas mileage, Reduced engine response and power, and white smoke is cooler temps. Basically all of the normal signs of a regen cycle, am i wrong? Im pretty sure its either a dpf sensor or possibly something wrong with the DPF? I haven't had one problem with my 2010 besides an egr valve and she has 167k miles and is completely stock and im very happy with my truck! 2010 6.4L

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Ford Super Duty (1999-2016) :: Locked Up Clutch?

I was driving to work this morning and my hydraulic clutch linkage messed up on the 1999 f-250 super duty 7.3 with zf 6 speed. It acted like any clutch master cylinder when they go out, the pedal went to the floor and the clutch would not release, but it also became very hard to shove in the clutch pedal, so I speed shifted it without the clutch and made it to work. So I figured no big deal I will swap out the clutch master and slave cylinder complete assembly in the parking lot, except I had to get a ride 30 miles to an auto parts store that had it in stock. I changed out the complete assembly and same problem with the new one, extremely hard clutch pedal, so I did not dare to push it anymore and risk damaging the new cylinders, and left the truck at work. I am thinking broken throw out bearing jammed into the clutch, or dislocated throw out arm causing the problem. The clutch disc, pressure plate and single mass flywheel were replaced by the previous owner 3 years and 15,000 miles ago.

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Ford Super Duty (1999-2016) :: AC Compressor Missing Clutch

Ok AC wasn't working took it to a mechanic told me the the compressor was missing a clutch he recommended i put a new compressor. Is it possible just to put a new clutch in it and if so do i have to remove the compressor to put the clutch on it.

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Ford Super Duty (1999-2016) :: 2003 V10 - AC Compressor Clutch Is Bad

2003 V10.. Can I replace the AC compressor clutch with out pulling the compressor out?

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Ford Super Duty (1999-2016) :: 2000 - A/C Clutch Kicking On And Off?

I have a 2000 F-550 w/7.3. I am having a bit of a problem with the hvac system. When I turn the selector switch to floor heat only or put it on vent or both the a/c clutch kicks on and off. Not when I put it on defrost but as I said only when it is in the other positions. I do know that the clutch will kick in and out when on the defrost position. That is fine. But why would it kick in and out when in the heat only position?

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Ford Super Duty (1999-2016) :: A/C Clutch Hardly Stay Engaged

I was thinking my AC clutch has too much gap and was gonna do the "fix it" listed in another thread. However, my clutch wouldn't engage like it states needs to be done. The only time my AC blows cold is when it's cold/cooler outside OR I rev up the RPM's but it hardly stays engaged. I had a friend do a few diagnostics on it, with a paper clip (assuming he did it right) he feels my clutch is bad. But I've read the clutch is either good or bad, works or doesn't work, no in between.

Next, it doesn't seem to blow as hard as it used to. I replaced the blower motor last summer, but even before that, it seemed to not blow very hard. If I have it on low, it's very hard to feel it. With a crew cab and 2 little boys seated in the back, they often end up sweaty and miserable, no matter how far we go. I've read the orifice tube might need to be replaced, or something needs to be cleaned cuz it's dirty or clogged like the orifice tube. But I can't remember what.

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Ford Super Duty (1999-2016) :: F250 - Clutch Needs To Go All The Way To Floor

I Have a 1999 f250 7.3 diesel with the zf5 manual transmission and to shift gears I need to push the clutch all the way to the floor. Could this possibly be the slave and master cylinder or is it the clutch?

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Ford Super Duty (1999-2016) :: 2002 - AC Clutch Cycles On Max Settings

2002 - f250... I originally posted this issue in July of '03. Nothing has changed.

1. At max ac, regardless of how hot it is, the ac clutch cycles due to low pressure once the cabin temp reaches about 78 degrees. This is not acceptable or expected in my opinion.

2. I have run extensive tests, done this for years, and the conclusion is that there is too much pressure drop in the evaporator. I'm seeing 5-7 psi drop measured using a Fluke digital temp probe, insulating the probe tip around the pipe. Compare outlet of orifice tube several as far away from orifice as possible and comparing to outlet temp of evaporator where it comes out of the plastic shrowd. Convert temp to pressure.

I've seen many posts over the years of people not happy with '99 to '04 ford truck ac operation at cruising speed. I have confirmed that the compressor is cycling way too much to cool the cab down. I even ran an experiment where I completely blocked the condensor to raise the head pressure and the compressor still cycked at 1500 rpm's with the cab above 75 degrees on a 90+ degree day.

My next step is to blow out the evaporator and see how much oil and junk I get out of it. I'm also considering taking the evaporator out and trimming the rubber gasket that is around it. It is blocking about an inch of the coil face all the way around.

My conclusion still is that the evaporator just isn't loading up enough as if it's partially clogged. There is only about 2 psi drop between the outlet of the evaporator and the compressor.

The compressor cuts out at 21 psi so the low pressure cutout switch is working properly.

What should I use to flush the evaporator out? Will mineral spirits do it as long as I blow it out real well and make sure I get all of it out? Also wondering if I should blow out the condensor thinking maybe there is something clogging it up.

In spite of some folks on this forum saying it is normal for the compressor to cycle at cruising speed, that is a correct statement depending on many factors. In my case, the cycling is not normal or expected. I have also tried:

1. VOV
2. Larger orifice
3. 14 oz charge over what the sticker says

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Ford Super Duty (1999-2016) :: Air Conditioning Won't Turn Off - Clutch Disengage

I have verified that my AC clutch does disengage (and re-engage), but it seems like the AC is on all the time. Normally you don't notice this in the Northwest because I always overpower it with the heater, but now that it's above 70 on occasion, in vent and full cold, it still blows 20 degrees colder or more than outside air temp.

Is it possible that the clutch disengages but that the bearings are bad and its somehow still turning the compressor? Would a mechanic be able to diagnose this or would I just have to throw money at buying a new compressor? My first indication should have been that I get about 15-16mpg when I used to get 18+ occasionally.

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Ford Super Duty (1999-2016) :: Clutch Pedal Close To Floor?

I have a 06 f360 PSD 6 speed. On a road trip and the clutch pedal is getting very close to the floor. No Slippage but the longer I leave the pedal pressed the worse it gets. Are there any good descriptions how the clutch in this truck works?? Slave cyl??

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Ford Super Duty (1999-2016) :: 2000 - AC Clutch Locks In But Blower Will Not Run

I have a 2000 F250 and the blower motor stopped working, the a/c clutch locks in but the blower will not run. I back tracked and I have no power at the motor or the resistors, or the speed switch. There has to be a relay that is turned on by the a/c selector to power the blower circuit. I guess my question is need a schematic of the a/c circuits? Or the location of the relay?

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Ford Super Duty (1999-2016) :: 2001 F550 - New Clutch Won't Disengage All The Way

I have a 2001 F550 flatbed tow truck with a 7.3 and the ZF 6 trans. i put a Luk clutch flywheel pressure plate new throw out bearing new clutch fork New clutch slave cylinder and master set up. When i push the clutch in it is VERY EASY compared to the way it was before. Ane when you push the clutch in and put it in gear you can hear the clutch disc rubbing on the flywheel and if you lift your foot the thickness of a hair the truck takes off. Also i can't engage my PTO because the clutch is not disengaging all the way. there is No adjustments on this set up. What Now.

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Ford Super Duty (1999-2016) :: Cannot Get The Trans To Line Back Up After Clutch Replacement

I pulled the trans to replace the clutch and now I cannot get the trans to line back up! I am using a trans jack then two floor jacks with a 4x4 across them to support the transfer case. I am about four inches from the block and either side is either 2 inches high or low. The truck is 1999 f250 7.3 4wd.

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Ford Super Duty (1999-2016) :: 2002 F250 - No Clutch Safety Switch

2002, F250, 5.4L, ZF-6 trans.

Ok...today by accident turned the key with the truck in gear and clutch not depressed...much to my surprise the truck tried to start and lurched forward.

Is this a sign of a failing clutch safety switch or Could it be an ignition switch problem? Anything else that I am not thinking of?

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Ford Super Duty (1999-2016) :: 2003 F250 - Clutch Pedal Not Retracting All The Way

I just bought my first Ford. Its a 2003 F250 SD with 5.4L, 5 speed manual, extended cab, 2WD. The truck is experiencing intermittent problems with the clutch pedal.

If I depress the clutch pedal for a long time, then sometimes it does not retract all the way. It does this, for example, when I am at a traffic light waiting for the next opportunity to make a left hand turn.

The truck runs and operates as it should even when this does happen. The easy response is to place your toes under the clutch pedal and pull it aft to its completely released position.

The master and slave cylinder and the booster spring attached to the clutch pedal assembly have been replaced and this condition still continues.

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Ford Super Duty (1999-2016) :: 2006 F250 - Fan Clutch Roaring On Acceleration

I have a 06 6.0 with 340000 miles on it believe it or not still pulls great. The problem is my clutch fan keeps roaring when I press the gas it's extremely loud all my gauges are fine so the truck isn't overheating? Also not a bad fan clutch I wasted 300 bucks on that and it's still doing the same thing.

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