Ford Super Duty (1999-2016) :: F350 Door Rattle When Drive Over Bumps


May 22, 2015

So loving my new to me truck. Only has 140K on it. But one thing that bugs me is that with the doors closed tight, when I drive over bumps, they sound like they are not closed. Makes you feel like they will fly open. But when checked they are closed all the way. Is there an adjustment or something that can correct this?

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Ford Super Duty (1999-2016) :: Rumble / Rattle When Hit Bumps In Front End

I was going to put new ball joints in but wimped out and had my mechanic do them. I'm too old to be doing that kind of crap. I just replaced the fuel pump with the correct one. That's enough under truck time for a while. 91,000 miles on the originals, stopped the rumble / rattle when I hit bumps in the front end. Getting the alignment Tuesday. Guess I got my money's worth out of them. Still has original brake pads too. Thinking of doing an upgrade to the brakes, drilled and slotted, I tow an RV and need it to protect the idiots that pull out in front of me. 2001, V10, CC ......

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Ford Super Duty (1999-2016) :: Driver Side Door Combo Rubbing - Rattling On Bumps - Door Adjustment?

the driver/rear suicide door combo is rubbing at the top and thus rattling on bumps. Looks to me like it is actually from the rear door as the gap in the very back is very wide at the top. the driver door gaps look normal along the front. Before I dig into this I wanted to check and find out the best way to approach. Is there an adjustment inside the hinge? the bolts on the jam look solid and have never been adjusted. Perhaps there is a hinge pin in there?

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Ford Super Duty (1999-2016) :: F350 - Rear Suspension Clunk Over Bumps / Heaves In The Road

I have a 2005 king ranch and have a clunk coming from the back over bumps/heaves in the road. It doesn't happen all the time but often enough. I just replaced the shocks, that worked a little but didn't solve the problem. Now thinking rear sway bar end links? Anything I can check/inspect?

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Ford Super Duty (1999-2016) :: 2003 F350 - Clunking Noise Only At Low Speed On Very Light Bumps

What this clunk could be?? in my truck in signature, 2003 F350 CCLB 4x4, 4" lift. its only low speed, on very light bumps. really does it when the truck flexes, like turning into an elevated driveway or something. driving me absolutely insane the last few months. it sounds like its coming from right under my feet

-removed front shocks and drove
-removed front sway bar and drove
-front wheel bearings are new and tight
-front leaf spring, rear upper shackle bushings are new (thought that was problem..no)
-front leaf springs and bushings are new, although i suppose its possible to have a bad bushing already
-removed traction bars and drove
-removed front track bar and drove, but going to try this again.
-all cab mounts look ok
-took out cab mount under drivers foot, and cut down the metal piece a little...read about it on another thread on here. no change
-made sure my gooseneck ball couldn't rattle
-steering box is new...thought that was it
-steering shaft is solid
-transmission mount bushing and crossmember feel tight
-lubed front driveshaft slip joint and it doesn't have any u joint play
-rear shocks seem ok but haven't removed them yet
-fuel tank is solid
-rear driveshaft has new carrier bearing and u joints, all is tight
-exhaust is not hitting anything
-u bolts all tight, spring bolts are tight

As you can see, I've been through damn near everything. my only thoughts right now is a possible bad cab bushing, or bad leaf spring bushing...as it sounds like its right under my feet. and when you flex the truck, it makes all sort of popping and clunking noises. i had the truck on my buddies lift and we went under it for an hour yesterday looking around with no luck. only thing i found was a bad traction bar bushing but we removed them and it still does it..

Most noticeable at the end of the video...it sounds exactly like a bad sway bar bushing but that's not it...

Front end clunk - YouTube ....

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Ford Super Duty (1999-2016) :: 2000 F350 - Front End Rattle?

I recently purchased a 2000 F350 4wd, it's mainly used for plowing my driveway, and hauling larger items. I can truly say I love this truck. When I got it, it was in pretty rough shape, but slowly I've been bringing it back to life.

However, I have this loud front end rattling sound I can't seem to locate. Quick background the truck is 4wd with a v10 in it, and it has 215k miles on it, poorly maintained, so everything is suspect. Only new parts are all new brakes and new u-joints everywhere.

So back to the noise, it's most noticeable whenever I hit a small bump or dip at lower speeds, but the noise is still there at higher mph as well. It's loud and literally sounds like the whole front end will fall off, its a definite rattle, doesn't seem to be from one side or the other, best I can describe is in front of the firewall at it sounds like something is very loose.

But when I crawl underneath the truck, I don't see anything loose, the shocks, look OK, the sway bar links seem to be connected. IDK what else to look for, 4wd works fine and doesn't seem to alter the noise any when engaged.

Truck recently passed inspection, and no mention of anything being loose or worn was mentioned. I'm kinda at a loss, but the sound is so loud and noticeable I feel like it should be obvious as to whats loose underneath.

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Ford Super Duty (1999-2016) :: 2000 F350 V10 - Choppy Low RPM Drive

I'm getting a really choppy low RPM drive. If I'm above 2-2.5k rpm it runs okay but as soon as it drops under 2.5k it starts to run very choppy and loses power and Boggs in and out of power regardless of how much throttle input I give it. I had a tune up done last year and a recent oil change...

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Ford Super Duty (1999-2016) :: 2000 F350 XLT Stalling In Drive

Here's what I have 2000 F350 XLT 105000 miles and a 4R100 tranny, was coming home from work no issues, stopped at my mailbox to retrieve mail.

when applying brake, it lunged forward a bit and stalled, I started back up put in drive, stalled again. started back up put in reverse, no issues.

I put in neutral revved it somewhat and it moved forward enough to start the roll down the small slope at my drive, I then started in neutral again as was rolling and then put into drive and drove 1/2 mile down my lane to house. backed up in my parking spot, no problems then shifted to drive and stalled.

Today I dropped the pan and checked the filter as I have read that sometimes they will fall out and cause same symptoms, filter was where it was supposed to be, no easy cure here.

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Ford Super Duty (1999-2016) :: 2001 F350 - Won't Shift Into Drive?

I have a 2001 F350 7.3 4WD that does not want to shift into drive. When you shift to drive you can feel a slight difference in the trans but it will not move, it will rev freely but not move. If I shift it up and down it will engage after a lag period ranging from 10-15 seconds up to several minutes. Reverse is ok and after forward engages it appears to work as it should, shifts ok through the gears. I don't have much experience working on automatics.

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Ford Super Duty (1999-2016) :: 2001 F350 Won't Go In Drive When Hooked To Trailer

Have a 2001 f350 that runs great until you hook a trailer to it. Once a trailer is hooked to it and you are on a slight incline (and I mean slight) it will not go into D.. It's like it gets stuck in N.. Have to jam it into 1 to get it to go.. Once level again it will go back to D... Truck has 177k miles on it.

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Ford Super Duty (1999-2016) :: F350 Won't Go Into 4 Wheel Drive - Auto Locking Hubs

My F350 4x4 won't go into 4 wheel drive unless I get out and take them out of auto and put them in locked position and when I have it in lock mode it seams to work like it's in auto mode, when I put the switch on the dash in 2wd, it seams like it's only driving the back wheels....

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Ford Super Duty (1999-2016) :: F250 - Door Corner Rattle At Highway Speeds

My factory-ordered 2016 F250 CC SB 6.2L 4X4 3.73 is about 6 weeks old. Driver and passenger side door rattle noise (in upper back corner) at highway speeds (65-75 mph) has gotten progressively worse over those 6 weeks. See attached video.

Trying to determine if this is caused by:

Door seals: the temperature here in Iowa has dropped from a few weeks in the 90's to the now in the mid-60's.

Could the temperature change have caused the seals to change shape/structure and result in the rattle/noise?

The exterior seal between the front and back doors (attached to front of the back door): mine seems a little loose on top, but nothing that would cause this kind of noise.

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Ford Super Duty (1999-2016) :: 2015 F250 - Driver Side Door Rattle?

Have a 15 250 diesel and my drivers side door has a rattle in it. Seems to be coming from around the area were the mirror buttons are. Removed that little panel and applied some silicone around the edges and seemed to work for a bit then back to noise. Seems to go away when cab heats up good or warm outside.

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Ford Super Duty (1999-2016) :: 2004 - F350 Front Drive Shaft Metallic Squeal

I have a 2004 F350 Crew Cab DRW 4WD 6.0L.

The front drive shaft is making a high pitched metallic squeal while the truck is in motion. I thought it might be the universal joints but after lubricating the joints, I can still hear the squeal and it sounds like it is coming from inside the drive shaft. I also hear this squeal when I spin the drive shaft by hand.

I have quite a few questions about these drive shafts:

- What would cause a squeal from within the drive shaft?
- Are there any replaceable parts or do I have to get a new drive shaft?
- How do I identify the correct drive shaft part for my truck? Seems like there are a LOT of different models on the web.
- Are any of the aftermarket drive shafts any good? Any to avoid?
- Is this a DIY job or will I need to take it in to the shop?

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Ford Super Duty (1999-2016) :: 2000 F350 - How To Correctly Install Front Drive Shaft

I want to install a new front drive shaft in my 2000 F350. I have the new one, and it has a big nut and it is threaded for length adjustment. My old one has a rubber boot which is missing from the new one. I plan on using red locktite but I do not know the torque specs on the front universal caps. Should I take it to my mechanic? I've never owned a 4x4 before.

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Ford Super Duty (1999-2016) :: 2004 F350 - Tow Haul Mode Pop On And Off When Shifted From Drive To Reverse

One of our trucks, 2004 F350 Powerstroke, my company truck, recently the last snow even we had, my tow haul mode would pop on and off almost evertime I shifted from drive to reverse while plowing. I didn't want it on, it just kept poping on and off. Thought maybe the button was stuck, but it moved like normal. My other thought was there is a loose connection in the shifter or column causing it to go on and off.

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Ford Super Duty (1999-2016) :: 2001 F350 - Grinding Noise When Drive Slow And Especially Turn To The Right

Have an f350 4x4 diesel that when I drive slow and especially turn to the right it makes a grinding noise. It seems to either go away or just gets muffled by road noise when cruising. The ball joints were bad so I replaced them and I figured with this especially when I turn right it had to be a wheel bearing so I replaced both of them and still same thing. Don't want to throw money at it hoping to fix the issue. Also front duff is full of oil.

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Ford Super Duty (1999-2016) :: 2006 F350 - Rattling Sound When Engaged In Front Wheel Drive

This must have been asked before but I couldn't find any thread about it. Have a 2006 F350 that makes a rattling sound when engaged in front wheel drive. Sounds a bit like a loose ball from a ball bearing (or a small stone) rolling around. What might be causing this?

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Ford Super Duty (1999-2016) :: 2004 F350 - Door Handle Replacement

2004 F350 Lariat Crew Cab. My truck has been repeatedly attempted to be broken into through the keyhole. This time they fully punched it through the door, and now i have a hole where the lock should be.

I researched stuff like jimmi-jammers etc, but for the time being.. I am looking just to pick up a set of handles without keyholes. I have remote-less entry and keypad.

Couple questions... Would rear door handles off a crew cab, fit to the fronts? they look the exact same minus the keyhole.. and this would likely be the easiest to find.

Or... Is there any good websites i can take a look at that will manufacture keyless front driver and passenger side handles? They're textured black, and i would like them to match as best as possible.

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Ford Super Duty (1999-2016) :: 2005 F350 - Drive Straight When Steering Wheel Turned About 30 Degree To Left?

I just picked up a 2005 SC LB 4x4 5.4 v8 6mt F-350 yesterday and drove it about 250 miles home. It is my first Super Duty, and I love it so far but... the steering has some issues. There seems to be decent amount of play in the steering wheel when I'm driving straight. Also, the truck drives straight when the steering wheel is turned about 30 degrees to the left, and I would like to fix that and bring it to center. When I was cruising on the highway (65-70 mph), there was also two 20 minute periods of time spaced an hour apart where the steering would get light and the truck would dart to the left (i do not think road conditions were a factor as it did not happen on the worst stretches of highway. The truck has 133,000 miles on it, and has had pretty routines maintenance done on it, as it was owned by a drilling business as a work truck to haul tools. The guy I bought it from said that it needed the steering shock/damper replaced, so I will do that, but what else to you think I need to do to the truck?

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Ford Super Duty (1999-2016) :: F350 - Only Passenger Side Switch Locks Both Door?

My power door locks just started acting up. The driver's side switch will not do anything. The passenger's side switch will lock both doors, but it will not unlock them. Is this a switch issue or the actuator? I am assuming the issue is on the drivers side only and am leaning towards the drivers side switch. With that said, I read about a lot of issues with actuators on these truck which makes me think it may be the actuator? Would the doors still lock if the actuator was toast? If it would, why doesn't the driver's side switch work? I tried replacing the driver's side actuator but it made no difference. I also swapped the driver's and passenger's switches and it does the same thing. The passenger locks only and the driver does nothing.

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