Ford Super Duty (1999-2016) :: Rumble / Rattle When Hit Bumps In Front End


Aug 8, 2015

I was going to put new ball joints in but wimped out and had my mechanic do them. I'm too old to be doing that kind of crap. I just replaced the fuel pump with the correct one. That's enough under truck time for a while. 91,000 miles on the originals, stopped the rumble / rattle when I hit bumps in the front end. Getting the alignment Tuesday. Guess I got my money's worth out of them. Still has original brake pads too. Thinking of doing an upgrade to the brakes, drilled and slotted, I tow an RV and need it to protect the idiots that pull out in front of me. 2001, V10, CC ......

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Ford Super Duty (1999-2016) :: F350 Door Rattle When Drive Over Bumps

So loving my new to me truck. Only has 140K on it. But one thing that bugs me is that with the doors closed tight, when I drive over bumps, they sound like they are not closed. Makes you feel like they will fly open. But when checked they are closed all the way. Is there an adjustment or something that can correct this?

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford Super Duty (1999-2016) :: Front End Clunks When Going Over Certain Bumps

I've had my f350 7.3 for about 5 years now, she's my work truck so I plow and do a lot of towing. Had moog upper and lower ball joints done about 4 years ago seeing I dident know much about trucks then. As I learned more I started doing stuff myself, did sway bar links cause I was getting a bad clunk going over certain bumps and it totally fixed it. Just replaced tie rod ends and shocks but I'm still getting this clunking it seems when the truck rocks side to side, when I leave my driveway apron every morning I can hear it. I did a balljoint check a few times moving the tire up and down to check for play but everything seemed tight, not sure if it could be bushings or what I'm stumped

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Ford Super Duty (1999-2016) :: 2013 - Front End Noise While Going Over Bumps?

My 2013 f350 long bed diesel pickup has a noise in the front end when going over a bump such as a curb at low speed. It will also occur if turning onto a side street that is at a downhill grade. The vehicle has 4000 miles and is just at one year old. The noise sounds like a shock housing scraping on the shock or a very dry and rusty bushing. It also sounds similar to the anti-lock pulsing. I have had it to the dealer twice and they can not find a problem. The noise is very loud and easy to hear. I have gotten under the truck and looked around to see if I can find any evidence of rust and do not. Sometimes if I have my foot on the brake pedal when the noise happens I feel the anti-lock pulsing.

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Ford Super Duty (1999-2016) :: Intermittent Grinding In Front End When Going Over Bumps / Stops When Switched Into 4wd

Long time reader and first time poster, first off the truck:

1999 F-250 super duty
130,000 miles
not lifted
stock minus warn premium manual hubs ... v-10

For the past couple of years now I have had a strange grinding noise which is coming from the front end of my truck, it sounds an awful lot like if i was driving over one of the strips on the road that is made to warn drivers they are veering off the road. It first happened a couple of years ago and I took it into les schwab to have them check everything out, of course it never made the noise for them while test driving and after a visual inspection of the front end no conclusion could be made.

After about a month it completely stopped making the noise when going over bumps and i thought that "hey maybe it fixed itself!" well it did not, about 6 months after no strange noises at all it started to happen again, and once again it stopped. Now after about 8 months of it not happening it recently started again and i am determined to figure the problem out this time, it doesnt seem to be any worse of a noise or vibration but is the same as when it first started about 2 years ago. It stops when the vehicle stops, or when i switch it into 4 wheel high on the dash.

After taking it to les shwab again a few days ago they found no problems in the front end, no wheel play or noises when making tight turns (possible signs of bad wheel bearings?) and overall everything checked out well and said that the hubs do eventually need to be replaced in these. 2 days later I took it to 4 wheel parts for an inspection, after all of 10 minutes of driving they assured me that i needed new hubs and that was the cause of the problem, after installing the new hubs (warn premium manual hubs) the problem seemed to be fixed.... 3 hours of driving after the istall and no problems! Until today when I ran over a sewer drain and sure enough the grinding came back, flipped it into 4wd with a quick flip of the switch and no more noise.

I found a few similar on this board before but with no definitive solutions..... Possibilities that I have heard of that would cause this:

-- spindle bearings
-- wheel bearings
-- auto hub hydraulics
-- stock hubs (replaced)

Again this truck is all stock minus the new hubs, taking it into shops has proven to be a giant hassle because it never seems to make the grinding noise while they drive it so they check for wheel play and tell me everything seems fine.

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Ford Super Duty (1999-2016) :: 2004 - Front End Noise When Hit Bumps Or Backing Out Or Entering A Driveway

I have 2004 Super Duty with a noise in the front end when I hit bumps or backing out or entering a driveway with a lip. I don't feel anything in the steering wheel but I feel it on the floor board with my feet? Where to begin?

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Ford Super Duty (1999-2016) :: 2000 F250 - Sloppy Steering And Noise In Front End When Going Over Bumps

My 2000 f250 7.3 has pretty sloppy steering and noise in the front end when going over bumps. I have replace the drop links, swap bar bushings, both wheel hubs including new seals and the drag link. The rest of the front end seems to be in good shape. I put it up on jack stands and there is some movement in the front end but it seems to all be in the steering box.

Steering box appears to be original with 220k miles. I went to tighten it and it appears the PO did it at least once already. Is it safe to try tightening it again? Does tightening it increase the risk of failure? I'd like to try tightening it first but not at the risk of losing steering at 65mph with my kids in the truck.

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Ford Super Duty (1999-2016) :: 2000 F350 - Front End Rattle?

I recently purchased a 2000 F350 4wd, it's mainly used for plowing my driveway, and hauling larger items. I can truly say I love this truck. When I got it, it was in pretty rough shape, but slowly I've been bringing it back to life.

However, I have this loud front end rattling sound I can't seem to locate. Quick background the truck is 4wd with a v10 in it, and it has 215k miles on it, poorly maintained, so everything is suspect. Only new parts are all new brakes and new u-joints everywhere.

So back to the noise, it's most noticeable whenever I hit a small bump or dip at lower speeds, but the noise is still there at higher mph as well. It's loud and literally sounds like the whole front end will fall off, its a definite rattle, doesn't seem to be from one side or the other, best I can describe is in front of the firewall at it sounds like something is very loose.

But when I crawl underneath the truck, I don't see anything loose, the shocks, look OK, the sway bar links seem to be connected. IDK what else to look for, 4wd works fine and doesn't seem to alter the noise any when engaged.

Truck recently passed inspection, and no mention of anything being loose or worn was mentioned. I'm kinda at a loss, but the sound is so loud and noticeable I feel like it should be obvious as to whats loose underneath.

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise From Right Side Over Bumps - Front Axle Bearing

I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?

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Ford Super Duty (1999-2016) :: 2002 F250 - Rattling Noise Coming From Front Suspension When Going Over Small Bumps

2002 F-250 7.3 4x4 ...

I have a rattling noise coming from the front suspension (both sides) when going over small bumps. Most people point to ball joints, but I find my case odd because I just replaced

Upper/Lower ball joints
Track bar
Tie rod ends
Shocks
Front U joints
Drag link

I did not touch the leaf springs or the sway bar, except to grease the links, which otherwise looked good.

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Ford Super Duty (1999-2016) :: Rumble With Vibration While Braking

2004 6.0L Excursion Limited 4x4.

I recently developed a "rumble" with vibration while braking. I describe it as a rumble because I associate it to a similar sound, cadence, and feeling as if you were slowing down on the rumble strips you find on the side of the highway.

It is mostly only noticeable at lower speeds. I know the sound and feeling of warped rotors, but this seems different. If it makes any difference, one issue I've been dealing with is that the front transfer case does not release when 4x4 is off and hubs are in AUTO.

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Ford Super Duty (1999-2016) :: Rumble When Starting And Idling

I was wondering if there is a aftermarket product to give my truck a more Rumble when starting and idling.

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Ford Super Duty (1999-2016) :: Clicking Sound In Front Left When Make Sharp Turns To The Left And Hit Small Bumps

2004 PSD 4x4 72k. I thought I would be proactive so I bought the front ball joints and have plans to install them but recently I starting hearing (and feeling) a clicking sound in the front LEFT when I make sharp turns to the left and hit small bumps now and again. I jacked up the front end and am able to get 1/4" of movement front to back (top to bottom so not steering) in the wheel.

I narrowed it down to the hub. I took it apart and it is most likely a sealed unit so no adjustment is possible....that I can see.I pulled out the locking hub and got as far as I can to know there is not an adjustment. Need to confirm that it indeed is a sealed bearing and if so what are the part number(s) I may need to repair it.

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Ford Super Duty (1999-2016) :: 2000 F250 - Loud Rumble Shakes?

Alright i got a 2000 f250 with the 7.3 and its stick, when i let off the clutch to start moving, and at low speeds like mainly 1st and 2nd gear. Right below the cab there's a loud kinda growling or rumble, it shakes the truck a bit til i start moving good. Then it goes away. But what it could be? I think pilot bearing.

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Ford Super Duty (1999-2016) :: Shudder Like Driving Over A Rumble Strip / Clunk Underneath

My vehicle had a shudder which felt like driving over a rumble strip. It would usually occur after hitting a small bump at around 35 mph and hearing a clunk underneath. The shudder lasted just a few seconds. Checked the whole steering, suspension, chassis, drivetrain, u-joints, rear e-brake shoes etc. Finally found that the RF axle shaft could be moved up and down excessively in the steering knuckle. Removed axle shaft, R&R u-joint, vacuum hub seal and the torrington bearing in the hub. (used to call it a spindle bearing) ...

There was a little bit of wear into the stub shaft where the spindle bearing rides. That removed the play from the axle when it was all re-assembled. I was very happy until about a month later when it started doing it again, but not as bad as it was originally. I think maybe the stub end of the axle shaft needs to be replaced due to the wear in it. I don't want to just throw a somewhat expensive part at it without some info about "superduty shudder".

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Ford Super Duty (1999-2016) :: 2003 - Blower Motor Loud Rumble Noise?

I have a 2003 super duty V10 4WD super cab long bed.

loud deep rumble noise when turn on the blower. both heat and a/c. removed the blower and seemed to turn ok. blew out all vents. removed heater radiator cover, checked most flaps to see if working. doesn't seem to be obstruction invent. the flap behind blower clear and functioning ok.

When on second speed, almost sounds like blower motor is out of balance. if run on high for 1 minute, smell electrical burning! Think to replace motor will work? will post another issue with radio and power windows

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Ford Super Duty (1999-2016) :: Rumble Noise At Low Speeds Like 30 Mph Or Lower And More Prominent When Come To A Stop

Experienced rumble type noise, like if you drive over those highway rumble things on the edge of the road. It happens at low speeds like 30 mph or lower and more prominent when you come to a stop. It came on all of a sudden . Replaced new tie rods, dampener and stabilizer bar links and still have it. Tires wear great and thought the hub's were still turned in as it sounded the front differential drive line was going around. This is on a 2002 F250 crew cab.

The complete tie rod kit that connects to the the pitman arm isn't cheap, it did need replaced as there was a lot of play in it but damn, when on a set income and it still have same problem , very upsetting. On social security disability and I told them that I can't keep spending money on parts that they told me were bad and it didn't work. Everything is tight on the wheel according to the tire shop , it takes me a while to get underneath and I can't find anything .

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Ford Super Duty (1999-2016) :: 2003 6.0 4WD - Low Rumble Noise / Whining When At Light Throttle Load And Above 50 - 60 MPH

I have a 2003 F250 SD with 130K miles. I primarily use it to pull a race car, about 5000 lbs is all. It has all the upgrades, from studs to EGR delete. Ford replaced the automatic transmission in 2005. I'm looking at a truck newer than 2011, but thinking either a flex fuel 250 or diesel. I want it loaded and 4WD, but they seem expensive.

Anyway, I have bad front wheel bearings. I know this because of the low rumble noise and how it acts when I rock the steering. How tough are they?? I build my entire race cars, so I have a well-equipped garage and some ability to cuss, but I don't have a lot of time. A buddy wants to do it for $300 total for both sides plus parts cost.

Also, this is the bad part I really need input on. It has a whining when at light throttle load and above 50-60 MPH. This seems to come from the floorboard area behind me. Gear changes do NOT affect the pitch, but a change in throttle crowding makes it louder and weaker. It has no coast down noise at all, and the noise pitch seems to track the drive shaft speed. It is a whine much like the low gear set in an automatic trans, but it does it in any gear with or without 4WD on. The only thing that affects the level is slightly pushing the accelerator, speed, or weight I am towing.

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Ford Super Duty (1999-2016) :: 2002 V10 - Grinding Noise On Driver Side Sounds Like Driving On Rumble Strip

Have a 02 v10 125xxx miles have had grinding noise on drivers side sounds like driving on rumble strip took out the unit hub everything looks good changed out the needle bearing because it was frozen still have sound after needle bearing replacement sound goes away if hubs are locked so question is it the unit bearing or stub shaft...

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Ford Super Duty (1999-2016) :: Tapping Noise In Cab While Going Over Bumps

Like a lot of our trucks, mine had the tap-tap-tap cab noise while going over bumps. It always sounded like it was coming from the passenger side doors. I have read many solutions, but have never been able to solve my noise issue. But, I may have found it....or more truthfully, my wife.

The other weekend we were out running errands. As she climbed into the cab and shut the door she commented that the handle above the passenger door was getting real loose. She wiggled it to demonstrate.

Tap-tap-tap.

Same noise....... ....I'll be dipped.

Got home, grabbed a socket wrench and tightened the 2 screws. They were like 3 turns loose.

Noise seems to be gone. Time will tell, but if you have"that noise" check the upper passenger grab handle.

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