GTI 337/20th Anniversary :: Inter Cooler Pipe Keeps Popping Off?


Aug 21, 2011

I just got a 20th and it's chipped from neuspeed. I just got the Audi tt bov.

What else should I get to make that kinda boost healthy? My intercooler pipe keeps popping off when I really get on it.Very new to turbos.

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GTI 337/20th Anniversary :: Possible To Run Big Turbo With Side Mount Inter Cooler?

Like the title says....Is is possible to run a Big Turbo with a Side mount Intercooler? Im a not talking about a 600HP kit. More like a kit that can produce something around 350hp.

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Golf IV / Jetta IV :: 2003 - Inter Cooler Has Tons Of Oil

My buddy has a 03 Jetta 1.8t and just started doing this has a ton of oil in the intercooler ....

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Passat (B6) :: Oil Dripping From Joint Between Inter Cooler And Turbo

Not sure whats going on here. Could this be normal and I've just never seen it? I dont see oil ANYWHERE else under there. Just in this 1 spot.

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Hyundai - Genesis :: Oil Leaking Into Inter Cooler Piping?

I have been spending a lot of time and money on creating my dream car. I like to go fast so there for I bought a car with a turbo. The thing about turbos is that they also make bigger ones. And so I proceed in upgrading the necessary components to support such an endeavor while simultaneously catching fire to my wallet. No regrets. So far.

Turbo was installed along with the reprogrammed ecu and upgraded fuel injectors come to find out my car is running extremely rich. After trouble shooting and looking back on the parameters the ecu was set we figured out the fuel injectors we installed were too big. Fixed that checked for boost leaks. Car is running much better. Until right before I get home as I'm pulling up to my house I suddenly heard a pop and I've lost boost. Look under the hood and find the vacuum hose has bursted off the solenoid nipple going to the waste gate. Also my turbo pressure blow off valve located on the charge pipe entering the throttle body has apparently been shooting oil as it releases said pressure which has shot out between the crack of my hood onto the top of my hood and my front bumper.

I take off the charge pipes from my intercooler and find out that there is oil, more than usual collected all throughout the charge system coming from the turbo. The is also oil coming from the breather and ventilation system and the breather valve on the waste gate solenoid. Hoping it is not a oil seal leak on my new turbo I then change out my PVC valve and clean up as much oil as I can. I have just fixed the vacuum line and replace the PVC valve and started the car to find there's still oil going through the system.

Could this just between the remaining oil still trapped in the system and that I have found the source of the leak? Or could this truly be a sealant leak in the turbo charger which i'm still wavering on whether or not it is possible considering from what I understand if there was a leak in the seal it would run through oil courts at a time leaving my engine to start and then lock up. Or could there be something internally wrong with my engine such as something wrong with the camshaft? I'm pretty sure my catalytic converter is clogged because all of the carbon building up from it running so rich and probably from all the oil coming out of it possibly. I don't know how worried I really should be.

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GTI 337/20th Anniversary :: 2002 - Installed 3 Inch Down Pipe Now CEL Came On?

I have a 20th anniversary gti and recently installed my 3 inch down pipe.. but after i got it installed my check engine light comes on. the code says its an 02 sensor. i got that o2 sensor spacer from ecs tuning.. but the light keeps on coming on.. what should i do? this light bugs me so much....

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Ford Super Duty (1999-2016) :: Black Soot On 6.4L Inter Cooler?

I've got a thick layer of black soot-like buildup on the lower passenger side of my intercooler. Just bought the truck (2008 F250, 6.4L, CC, SWB, 4x4, 150K miles).

What would cause a buildup like this on the intercooler?

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Ford F-150 - 1997-2003 :: 2001 F350 - Leak In Inter-Cooler System

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo....

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Leak In Inter Cooler System

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo

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GTI 337/20th Anniversary :: Popping Noise Come From Passenger Side

I recently developed a tapping/popping noise come from the passenger's side of my GLI. The noise is kind of hard to explain, it's similar to the popping sound the seats make every once in awhile when you move around in them, if that makes any sense. I can't really get a video of the sound because I don't think it's quite loud enough. It's starting to get worse, and getting aggravating. It's not coming from the seat, it's more up near the front of the car, maybe where the door hinges are? I can't really pinpoint it.

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GTI 337/20th Anniversary :: Loud Popping Noise When Shifting Gears

sometimes when i switch from 1st to 2nd or 2nd to 3rd i get a loud popping noise like my exhaust is hitting the under side of the center column. I have had the car on a lift and shook the hell out of the exhaust...it's not moving enough to cause that loud popping...so i figured it could possibly be the dogbone mount gone and the downpipe is hitting when i shift because the mount is bad?

Or could it be one of the other mounts...I'm going through a divorce right now and really really broke so i need to make sure i get the right one and fix it right the first time. What mount it is if not positive its the dogbone?

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GTI 337/20th Anniversary :: Boost Drop After Popping Noise When Driving

Was driving when I heard a pop n my boost dropped. Normally run 17 psi but my boost gauge is now only reading it's pushing 4psi. There is no smoke coming out my exhaust or anything, when I had it scanned it read it was a bad pressure sensor in the inter cooler so I replaced the sensor cleared the code took it for a drive n the same thing happened...check engine light came back on n still running like crap.

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GTI 337/20th Anniversary :: Popping Noise At 15 - 17psi Under Acceleration Then Limp Mode

I got this car (03 gti 20th a/e) a few months back, and days after taking ownership it started having issues. the one that's still present is related to the boost. Every time I go to accelerate and hit 15-17psi the car sputters, and sounds like a popping noise under the hood..followed by the car going to 5psi for a few seconds, and the engine light flashing (then goes to solid cel).

The car has been scanned for the cel and it had thrown a number of codes-all have been addressed..but still have the same issue!--misfire in #3. I have had a local shop that only works with vw's & audis do all the repairs. we have replaced the coil pack, the spark plugs, and the N249 boost valve. The car is still showing a misfire in #3. What could be the issue? Maybe its the tune?

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Ford 6.0L Power Stroke Diesel :: 2003 - Coolant Pouring Out The Tail Pipe After BPD Oil Cooler Installation?

My buddy install a BPD air/oil oil cooler in his 2003 F250 last week and now there is coolant pouring out the tail pipe. I haven't seen it but he tells me there is quite a bit coming out. It wasn't doing this before we installed the BPD oil cooler. Normally I would say bad EGR cooler but his EGR is deleted. This is the 3rd BPD cooler I've put in and this is the first time I've had any issues after the install. The install went smooth other than we broke the radiator and had to install a new one. I feel bad cause I'm hoping it wasn't something I caused but I just can't think of anything I did during this install that would cause coolant to be getting into the exhaust. He just had it towed to the local Ford dealership.

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Ford 6.0L Power Stroke Diesel :: Possible Plugged Oil Cooler Or EGR Cooler?

I have a 04 that has 153k on it. 4" cat back exhaust with no cat. SCT tuner running a custom street tune. New FMIC with the extra tune on it. Head gaskets where done at 90k along with ARP studs. EGR cooler, The oil cooler was cleaned, New coolant tank. 1-new head and The cooling system was flushed at 90K. All done by the dealer along with some other items. Installed a bypass coolant filter at least 60k miles ago.

I have been having a no heat issue sometimes at idle this past winter and a mystery loss of coolant. I replaced the cap with a OEM one. I did a vacuum test on the coolant it held at 25 inches for well over a 1/2 hour. Pulled the egr valve it looked somewhat like tar inside not 100% dry. At startup it sometimes blows some white smoke and other times it's black smoke. I've had the scan gauge on for the last week to check my deltas.

Running 65mph the deltas stayed around 10 degrees diff.
Running 70mph the deltas stayed around 14-16 degrees diff.
Yesterday just running around rural roads 55mph and under the deltas stayed around 10 degrees diff.
I have not found a lower pressure gauge to do a coolant pressure test.

It does look as though it has burped the cap. Because of the deltas I'm thinking a plugged oil cooler my be the problem.

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GTI 337/20th Anniversary :: Difference Between ESP And ACR?

I want a 20th AE & have seen pics that say ESP on a button next to the hazard & others say ASR. I know that their was one option for the car: ESP. So what's ASR? Is one better than the other? Is it the same? I've heard that the ESP sucks for autocross. Is this true?

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GTI 337/20th Anniversary :: Car Shut Off After Rmp Hit The Max

I was driving at about 60mph in 4th gear and knocked it into 2nd and the rpm's hit the max and the car shut off and I have not been able to get it started. I have compression, fuel, and spark . I've checked oil and don't have any coolant in and nor did I have any oil in my coolant. When I try to start it it try's to start but won't turn over so .

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GTI 337/20th Anniversary :: GLI Will Not Go Into 1st Gear

Driving home from work, I was about 5 minutes from home, got to a light only to not be able to go into 1st. I popped it into 2nd and drove home like that pretty much. Car will let me get into reverse and all other gears.

I can put the shifter towards first but it doesn't fully go in and when I gave it gas it would let me start to creep and then grind a little and pop out.

Heres a pic for your click .....

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GTI 337/20th Anniversary :: Turning Off DRL's

I was searching but I can't find any DYI's on turning your Daytime Running Lights off on our cars. I don't feel like buying a euro switch right now. How to do this or has done this to their vw's?

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GTI 337/20th Anniversary :: How To Remove ECU

I was following the directions on the APR site to remove the ECU and it seems to not make sense. Saying the ECU is on the passenger side underneath the molding....

is the ECU in the center?

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GTI 337/20th Anniversary :: Oil Is Leaking?

I've had the leak for a long time now possibly from when I've gotten it... anyway when I first bought it I drove it a lot, like 8k miles in 6 months. During that time I went through a qt of oil about every week and a half. Now the last 3 months I've been barely driving it due to life changes so I'm barely putting oil in I'll go weeks sometimes of checking the level and it'll be fine. This leak has to relate with how often its driven and maybe hot?

I've had the car up multiple times to try and find the spot all I know is it's behind the engine below the valve cover gasket and above or near the turbo area(I've only owned my first VW this 20th for less then a yr so I'm still learning)

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