Golf V R32 :: Clunk Into 6th Gear On Light Throttle And D Mode


May 8, 2014

Posting this because I saw many other owners with the same problem. Basically after warming up DSG every time clunk into 6th gear on light throttle and D mode, speed around 50kmh rpm around 1400.

You can hear it and feel it on pedal a little. Sometimes is not so harsh sometimes its big clunk. Of course it did on manual mode too if you try shift in the same position.

Original thread here: [URL] ....

Its well known that DSG D mode is set to shift early for better fuel economy but this is not good and really annoying.

I have same problem and its not mechatronic related mine was replaced do to jerkiness on 2 gear and clunking into 6th it is the same.

So I know that fix could be DSG tune/reprogram that many company offer. D mode is optimized and shifting moved to "normal" rpms. A lot of you don't have even problem because your its already flashed with combo etc.

But in my area no body offer DSG tune and i really don't know how to solve this problem... don't want to replace whole gearbox because in all other ways works ok.

I have 2012 MU with i think lastest SW and it didnt change anything on this.

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Symptoms : Car has 50k miles. I am the original owner.

From a stop, when getting the car rolling moderately aggressively there is a clunk/pop noise from the car. I can slightly feel it in the pedals and it is fairly loud. Almost like a distant hammer and nail pounding. It's a single clunk, with sometimes a double "pop pop". It's noticeable even with the radio turned up a little. If you are smooth on the throttle it doesn't make the noise. It seems random, like something is hitting something which only happens under certain weight shifts.

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It also happens in 1st/2nd in stop and go traffic. If you leave it in 1st and the traffic is moving from say 8-15mph where you don't need to use the clutch it will clunk during on/off throttle. Anything above ~30mph I haven't been able to replicate the noise with on/off throttle.

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Things I have tried:

- Subframe bolt torque check. Installed ECS spacer/bolt kit anyway.
- Sway bar links are tight, or at least they didn't budge at all.
- Adjusted the rear hatch a million different ways as it was making a similar noise earlier.
- Spare tire tightened, tools removed
- Rear seats up/down/mix/seat belts fastened, etc.

I was only able to locate one motor mount? Where they are. Seems fine. Dogbone seems fine, again hard to tell.

Suspect:

I have VWR springs, but I am 90% sure this started happening right before I had them installed. I did the rears myself, a well known shop did the front. I noticed the noise maybe 2k before the springs were installed.

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My rear harmonic balancer is cracking like everyone else. I have no vibrations yet and I don't see how it could be causing a clunk in the current state. Maybe a motor mount is bad that I cant see? It feels like something is loose in the drivetrain.

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906-032-AWP.lbl
Part No: 06A 906 032 LP
Component: 1.8L R4/5VT G 0007
Coding: 07500
Shop #: WSC 78901
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3VWSE69M12M090016 VWZ7Z0A4180723

18 Faults Found:

[Code] ....

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