Santa Fe (CM - 2007-12) :: Engine Management Light Flashes Then After Restarting Goes Solid


Mar 16, 2016

I bought a 2008 Santa Fe last September, since around 2 weeks after I bought it the engine management light has been coming on intermittently. First it then after a few starts it goes off, only to come on again a few days later. Basically dealership hasn't got a clue what's causing it and thus far they've:

Replaced the DPF
Replaced the temp sensors
Replaced injector sleeves
Cleaned the EGR

DPF was changed after they couldn't force regen.

Now, it mainly comes on when I've got cruise control on, although the way I turn it on is bizarre, I have to hold down the on/off and cancel buttons for 10 seconds before it turns on.

Basically I am now running out of solutions as are the dealers, they can't replicate the problem ( although they haven't tried with the cruise)...

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I have a problem with my 2004 Santa Fe, 2l diesel. Will try to keep this short!

When driving it suddenly 'heaves' (not sure how else to describe it), then it cuts out. I wait about a minute and then it restarts.

At first there was no 'heave' but there would be a momentary loss of power (I thought it was the clutch). Then it progressed to the 'heave' and then cut out, this happened now and then. Very quickly it started to do it every time I drove it. My neighbor mechanic blew down the fuel line, said the fuel pump in tank sounded ok, seemed to do it more when below quarter of tank.

So I kept tank topped up, it seemed ok, then on one 11 mile journey it did it 3 times, the last time the engine management light came on, crawled it home, after which it would not start at all. The computer said it was either fuel rail or coolant sensor. Neighbor replaced coolant sensor, it started ok. Tried it next day - 6 miles and it heaved and cut out again. This time no light coming on.

I've read about cam sensor, crank shaft sensor, fuel pump at back of engine...

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The light flashes then turns solid. I checked the pressure to find 32lbs in the tires. I pumped them back up to 36 front, 35 rear (per suggestions here to minimize steering wander).

The light remains on. Knowing the pressures were fine, I have driven it several days to see if the light goes out on its own. No dice.

While driving last week, the wife asked about this and we pressed the Blue Link connect button. The service rep who responded said she saw no pressure warning on her remote panel.

Over the weekend, I tried inflating the tires to 40psi, thinking that the higher pressure would reset the light and then I could lower the pressure to normal levels. That did not work, either.

So yesterday, I called the dealer and the service rep said the system warns of BOTH under pressure and over pressure. She suggested setting the tires to the "sweet spot," at 35psi. I did this, and the light remains on.

I guess I will need drive to the dealer and let them piddle with it. I like the system, or at least the idea. But I hope I don't have to drive to the dealer after every attempt to maintain the tires.

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Could it just be a glitch or is it really a problem with EGR valve. I am really confused on what to do, because when i got a second opinion from a local garage they said there is no need to replace - simply a clean would do....

2 days after the engine light reset, when i took the car off the park i suddenly got a grinding noise from the front of the car and i switched if off and re-started and the noise went away..not sure whether this could be linked with EGR valve or was it a simple gear slip.

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One of the guys at work plugged in his computer thing to it to find out the fault and the code was coming up as 'cooling system malfunction'. He took the fault off so the light no longer comes on but now it makes the most horrendous noise like a grinder or something when the engine is running. I have not driven it anywhere and won't until it has been looked at but just wondered what others thoughts on it might be? Could the noise be something to do with the turbo? Had new cam belt, water pump etc at about 138000/139000 miles (November 2013) and hasn't done more than 10000 since.

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I am really confused on what is happening here.

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I didn't notice any smoke or smell, just a serious lack of power (i was doing 30km/h at the top of the hill).

Just tried to locate the leak, but I cant feel it or see it. I guess one would need one of those "smoke generators" to see where the pressure goes out.

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