Ford F-150 (2004-2008) :: 2006 - Front Wheels Won't Engage When Select 4H Or 4L


Dec 23, 2016

2006 Lariat 4x4 Troubleshooting. My front wheels wont engage when I select 4H or 4L. No dash lights are ever lit.

I read up and understand how the system works and plan to replace the solenoid, transfer case motor and both hub actuators. I swapped out the solenoid and wanted to test that it was functioning properly so I followed the video below:

YouTube........

With the engine running and selector switch at 2WD, I pull the vacuum lines off and can feel vacuum at the supply. I then hook up just the supply line up (to the bottom port) and expect to feel vacuum at the other solenoid port (top port - what I would call the outlet) and cannot feel any vacuum.

This has halted my repair attempts as I am not convinced this is functioning and would pull in the actuators if they were functional. I know it's a small vacuum from a small orifice but I would think I should feel it by hand, no?

The solenoid's electrical connector is plugged in during this as well. I get the same performance with the old solenoid and the new. If I bypass the solenoid I can feel vacuum at the front wheel hubs.

Should I try a third solenoid? Seems unlikely I would have 2 bad ones...No OBDII codes at all. What to try next?

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